AESSEAL’s new Factory of the Future taking shape

Construction is now underway on the steel frame for the centrepiece of AESSEAL’s new Factory of the Future at its global headquarters in Rotherham.The project, which includes the refurbishment and ‘greening’ of AESSEAL’s existing plant as well as a 60,000 sq ft extension that will almost double the site capacity, brings the firm’s total investment in Rotherham to more than £61m.Designed by Sheffield-based architects’ practice Race Cottam Associates (RCA), the new building has been designed to create an advanced precision engineering factory together with office space, new entrance, statement reception and café.RCA is targeting a BREEAM ‘Excellent’ rating for the building, which is designed to store its own energy and be all-electric.RCA architect and project lead Mark Eden, said: “The initial concept was to provide a new manufacturing facility capable of supporting state-of-the-art robotic machines whilst simultaneously creating new workspace and a statement entrance for AESSEAL’s international clients and colleagues.”In addition, part of the brief was to create an open plan production area that would not only allow for internal reconfigurations as the business grows but also significant viewing platforms for staff and visitors.”Our design integrates AESSEAL’s original facility via a two storey, linked structure which incorporates the new entrance. Large areas of glazing ensure full exposure to the precision engineering manufacturing and world-leading robotics.”Chris Rea, managing director of AESSEAL and the AES Engineering Group, added: “I congratulate Dave Cottam and his team at Race Cottam Associates for going on this journey with us and producing a design that provides a showcase for industry and the environment working in harmony. The Factory of the Future is a symbol of our commitment to keep pushing beyond Net Zero and encourage our customers and suppliers to do the same, proving that it is possible to be a globally successful business and also take care of the planet.”Construction began on AESSEAL’s new Factory of the Future in January and is expected to complete in May 2023.